Inspection of concreting works is an important step to achieve greater strength and durability of the structure. Although it is easy to remember number of checks during inspection of concrete member, a checklist is always required for record of the placement of concrete and quality control measures taken at site.
Stages of Inspection of Concrete Works
Inspection of concrete is done in 3 stages,
Pre-placement
During placement
Post-placement.
Type of inspection of concrete depends on type of concrete, i.e. PCC or RCC, type of elements to be casted, such as RCC slab, columns, footing, beams, walls etc. It is both beneficial to contractor as well as engineer to maintain the record of checks, so that they can produce it in case of any discrepancy.
It also allows becomes a proof of quantity of concrete work done by the contractor, so that no discrepancy arises during billing.
The checklist also notes the number of cubes taken for the given work and its id is noted in the checklist, so that when cube test results arrive, it becomes easy to identify the structural elements for the given cube test results.
Fig 1: Concrete Placement Inspection Checklist
1. Concrete Pre-Placement Checklist
Table 1: Standard Inspection Checklist for pre-placement of concrete.
Sl. No
CHECKLIST
REQUIREMENT
1
Centre line
As per drawing
2
Formwork & Staging
As per drawing & in exact plum
3
Construction joint location*
As per drawing
4
Steel reinforcement diameter / spacing & coating*
As per drawing
5
Cover to the reinforcement and overlap*
As per drawing
6
Shuttering
Aligned as per drawing and in plumb
7
RLs and reference levels
As per drawing
8
Embedment part check, i.e. insert plates, nipple etc
As per drawing
9
Placement of water stoppers, if any*
10
Location of construction joint
11
Water tightness of shuttering, if required
No water seepage allowed
12
Quality of water
Potable and clean
13
Measuring jar for water pouring
As per water content requirement
14
Quality of materials
As per specification
2. Inspection during Placement of Concrete
Table 2: Standard Inspection Checklist during placement of concrete
Sl. No
CHECKLIST
REQUIREMENT
1
Water cement ratio
As per specification
2
Surface preparation by mortar bedding
Fresh mortar
3
Slump testing*
As per requirement
4
Adequacy of vibration
40mm and 60mm needle required
5
Segregation of aggregates
Not allowed
6
Removal of temporary spacers and ties*
To be removed
7
Check for shuttering prop displacement / settlement
Not Allowed
8
Number of cubes taken for testing with identification No.: ________ Id: __________
3 No’s for RCC > 6m33 No’s for every 5m3
9
Continuity of operations
No break in between concreting
3. Post placement Concrete Inspection Checklist
Table 3: Standard Inspection Checklist for Post placement of concrete.
Sl. No.
CHECKLIST
REQUIREMENT
1
Observation for honeycombing
Not Allowed
2
Line and Level
As per drawing
3
Surface finish
As per drawing
4
Cracks and air bubbles
Not Allowed
5
Method of curing
As specified
6
Checked for stripping/Removing of formwork support etc. after specified duration of stripping time.
Yes
No
NA
7
Checked for position of embedment
Yes
No
NA
8
Repair and finish all surface defects by specification / approved method
Yes
No
NA
9
Surface of part of structure is alright and allowed for subsequent activity / backfilling
Yes
No
NA
10
Others, if any
* The above checklist are valid for Reinforced Concrete works only.
Note:
All the empty space has to be filled and remarks if any shall be written in remarks column.
Date of inspection of pre-concrete, during placement and post-concrete placement shall be noted as these steps may not be performed on the same day.
Signature by contractor supervisor and engineer is done after each inspection.