How To Guide

CONCRETE PERMEABILITY TEST

When concrete is permeable it can cause corrosion in reinforcement in presence of oxygen, moisture, CO2, SO3- and Cl- etc. This formation of rust due to corrosion becomes nearly 6 times the volume of steel oxide layer, due to which cracking develops in reinforced concrete and spalling of concrete starts. So, if the concrete is(…)

CONCRETE CUBE TEST RESULTS ACCEPTANCE

ACCEPTANCE OF CONCRETE CUBE TEST RESULTS ACI-5.6 2008 requires that all the tests to be performed on fresh, hardened or old concrete are to be performed by qualified field testing technicians. They should collect and prepare all the specimens for testing and should record temperature and other important information about the fresh concrete. 1. Frequency(…)

GROUTING PROCEDURE FOR CRACKS IN CONCRETE

Procedure for cement grouting of cracks in concrete structures: Holes  are  drilled  in  structure  along  cracks  and  in  an  around  hollow spots.  If  there  are  several  cracks,  holes  can  be  drilled  in  a staggered  manner  at  500  to  750mm  spacing  in  both  directions covering  adequately  the  area  proposed  to  be  grouted.  Holes spacing  can  be (…)

CEMENT GROUTING FOR CRACKS IN CONCRETE AND MASONRY

Cement Grouting in cracks in concrete and masonry: Wide  cracks,  particularly  in  mass  concrete  abutments / piers  and  masonry substructures  can be  repaired  by  filling  with  portland  cement  grout.  This method  is  effective  in  sealing  the  crack  in  concrete,  but  it  will  not structurally  bond  cracked  sections.  Applications of cement grouting: i)  When cracks are(…)

REPAIR OF ACTIVE CRACKS IN CONCRETE

Methods of Repairing Active Cracks in concrete structures: 1.  Drilling and Plugging through Crack: One  of  the  approximate  methods  would  be  to  drill  holes  normal  to  cracks,  fill them  with  a  suitable  epoxy  or  epoxy-mortar  formulation  and  then  place reinforcement  bars  (of  predetermined  sizes  and  lengths)  in  them  to  stitch across  the  cracks.  The  bars (…)

NEED AND TYPES OF INSPECTION OF CONCRETE STRUCTURES

NEED FOR INSPECTION OF CONCRETE STRUCTURES: Inspection  is  the  first  step  towards  any  maintenance  programme. The purpose of structural inspection can be classified as under: i)  To  provide  assurance  that  the  concrete structure is  structurally  safe  and fit for  it’s designed use. ii)  To  identify  actual  and  potential  sources  of   trouble  at  the earliest possible(…)

RECOMMENDED CONCRETE MIXES FOR VARIOUS CONSTRUCTION

RECOMMENDED CONCRETE MIXES FOR VARIOUS TYPES OF CONSTRUCTION WORKS: Type of work App. Concrete Mix Max. size of aggregates (mm) Water for one cement bag batch (ltr) Total for dry aggregates For aggregates condition from dry to moist Best consistency Small precast work, fence posts, poles, garden furniture and other work of very thin sections(…)

MEASURING REINFORCEMENT CORROSION IN CONCRETE

There  is  need  to  know  the  extent  of  corrosion  in  pre-stressing  steel  as  well as  that  of  reinforcing  steel in concrete.  No  instrument  /  technique  is  available,  at present, which can measure the extent of corrosion of steel. However,  measurement  of  concrete  properties,  such  as resistivity and potential of concrete can assess the probability of(…)