Dry pack mortar, which is also called deck mud or floor mud, is a mixture of sand, cement, and water. It is used to repair small spots, creating thick bed mortar for tile and brick placement, and bed shower installation.
The proportion of the mixture is one part of cement to four part of sand, and adequate water to produce mortar that stick together when it is molded into a ball with hands as illustrated in Fig.1.
Added to that, the ball shall not crumble as a result of low water and should not slump due to high-water proportion. This mixture is claimed to yield a compressive strength of 21 MPa.
Dry Pack Mortar – Applications and Advantages
It is reported that one part of cement to four part of sand, preferably sharp clean sand, is adequate. However, mix proportions like one to two and half, and one to five or even six are reported.
With regard to quantity of water, it depends on the moisture content of used sand. if moisture of sand is low, greater quantity of water would be needed compare with case where moisture content is high.
Applications of Dry Pack Mortar
- Used to prepare ordinary thick mortar beds, as shown in Fig.4.
- Employed to level concrete surfaces up to 51 mm thick
- Used for floating shower bases, as illustrated in Fig.5.
- It can be directly bonded or used as a detached floating mortar bed over a cleavage membrane or waterproofing membrane
- Use in both residential and commercial applications in dry and wet areas
- Dry pack mortar is used to fill deep holes in a concrete wall. As the dry pack mortar components are mixed, it should be placed in layers of 10mm and then compacted with hammer, stick, or hardwood dowel. It is recommended to employ metal stick to compact dry pack mortar rather than wooden stick. This is because metal stick yields better compaction and ensure greater bond. Additionally, it is advised to apply direct tamping at an angle to the sides of the hole to ensure good compaction at the sides of the hole.
Advantages of Dry Pack Mortar
- Used for Interior and Exterior applications
- Jobsite mixing of sand and cement is no longer needed
- It can be tamped, compacted, and sloped easily
- It guarantees a consistent mix on large jobs