Concrete admixtures (additives) enhances the properties of concrete for applications in construction with special requirements. Concrete additives are used to achieve desired workability in case of low water cement ratio, and to enhance setting time of concrete for long distance transportation of concrete.
So, it is of much importance for a civil site engineer to know about the types of admixtures (additives) and their properties for better selection and application in concrete works.
- Definition of Concrete Admixtures
- Reasons for Using Admixtures (ACI Committee Report Page – 298)
- When Concrete Admixtures Used?
- How to Use Concrete Admixtures?
- Types of Concrete Admixtures (Additives)
- 1. Air Entraining Admixture
- 2. Accelerating Admixtures
- 3. Water Reducing Admixtures
- 4. Retarding Concrete Admixtures
- 5. Super Plasticizers or High Range Water-Reducing Admixtures in Concrete
- 6. Mineral Admixtures for Concrete
- 7. Silica Fume as Concrete Admixture
- Selection of Concrete Admixtures
Definition of Concrete AdmixturesAs per BIS (IS – 9103: 1999) Page No.1, Concrete Admixture is defined as a material other than water, aggregates and hydraulic cement and additives like Pozzolana or slag and fiber reinforcement, used as on ingredient of concrete or mortar and added to the batch immediately before or during its mixing to modify one or more of the properties of concrete in the plastic or hardened state.
Reasons for Using Admixtures (ACI Committee Report Page – 298)Admixtures are used to modify the properties of concrete or mortar to make them more suitable for the work at hand or for economy or for such other purposes as saving energy. Some of the important purposes for which admixtures are used are:
To modify properties of fresh concrete, mortar and grout to:
- Increase workability without increasing water content or decrease water content at the same workability.
- Retard or accelerate time of initial setting.
- Reduce or prevent settlement.
- Modify the rate or capacity for bleedings.
- Reduce segregation.
- Improve pumpability.
- Reduce the rate of slump loss.
To modify the properties of hardened concrete, mortar and grout to:
- Retard or reduce heat evaluation during early hardening.
- Accelerate the rate of strength development at early ages.
- Increase strength (compressive, tensile or flexural).
- Increase durability or resistance to severe condition of exposure.
- Decrease permeability of concrete.
- Control expansion caused by the reaction of alkalies with certain aggregate constituents.
- Increase bond of concrete to steel reinforcement.
- Increase bond between existing and new concrete.
- Improve impact resistance and abrasion resistance.
- Inhibit corrosion of embedded metal.
- Produce colored concrete or mortar
When Concrete Admixtures Used?
- When properties cannot be made by varying the composition of basic material.
- To produce desired effects more economically.
- Unlikely to make a poor concrete better.
- Not a substitute for good concrete practice.
- Required dose must be carefully determined and administered
How to Use Concrete Admixtures?
- Check job specification
- Use the correct admixture
- Never use one from an unmarked container.
- Keep containers closed to avoid accidental contamination.
- Add the correct dosage.
- Avoid adding 'a little bit extra
- Use a dispenser
- Wash thoroughly at the end the day
- Best if added to the mixing water
- Manufacturer's recommended dosage is usually adequate
- Trial mixes are important to determine most effective dosage
Types of Concrete Admixtures (Additives)Types of admixtures as per American Concrete Institute Committee report and IS 9103: 1999 are:
- Accelerating admixtures
- Retarding admixtures
- Water-reducing and set controlling admixtures
- Air-entraining admixtures
- Super plasticizing admixtures
- Admixtures for flowing concrete
- Miscellaneous admixtures
1. Air Entraining AdmixtureThese are generally used to improve workability, ease of placing, increased durability, better resistance to frost action and reduction in bleeding. The common Air-Entraining agents are natural wood resins, neutralized vinsol resins, polyethylene oxide polymers and sulfonated compounds.
Mechanism of Air Entraining Concrete AdmixturesThese are anionic, because the hydrocarbon structures contain negatively charged hydrophilic groups, such as COO, SO3 and OSO so that large anions are released in water. Conversely, if the hydrocarbon ion is positively charged, the compound is cation active or cationic. In other words, anionic surface active agents produce bubbles that are negatively charged, cationic charged cause bubbles to be positively charged, surface active agents of all classes can cause air entrainment in concrete, but their efficiency and characteristics of air-void system vary widely.
Properties of Air entraining Admixtures
- These are foaming agents, gas producing chemicals. It introduces millions of tiny, stable bubbles of uniform size that are uniformly distributed throughout the mix (usually about 5% of the volume).
- Improves properties of fresh concrete such as workability, cohesion and reduces segregation and bleeding.
- Improves properties of hardened concrete - For every 1% of air there is a 4% loss in strength which is minimized by the reduction in water content. It improves durability of hardened concrete.
2. Accelerating AdmixturesAccelerating admixtures are used for quicker setting times of concrete. It provides higher early strength development in freshly cast concrete.
Main uses of Accelerating Concrete Admixtures
- These admixtures are suitable for concreting in winter conditions
- During any emergency repair work
- In case of early removal of formwork
Disadvantages of Accelerating Concrete Admixtures
- It has increased drying shrinkage
- It offers reduced resistance to sulphate attack
- CaCl2 high risk of corrosion of steel – not permitted in reinforced concrete
- It is more expensive and less effective
3. Water Reducing Admixtures
Chemical Types for Water Reducing Admixtures
- Calcium or sodium salt of lignosulfonic acid
- Poly carboxylic acid
Mode of ActionThe principal role on mechanism of water reductions and set retardation of admixtures are usually composed of long-chain organic molecules and that are hydrophobic (not wetting) at one end and hydrophilic (readily wet) at the other. Such molecules tend to become concentrated and form a film at the interface between two immiscible phases such as cement and water, and alter the physio-chemical forces acting at this interface. The mechanism by which water reducing admixture operate is to deflocculated or to disperse the cement agglomerates into primary particles or atleast into much smaller fragments. This deflocculating is believing to be a physio chemical effect whereby the admixture is first of all adsorbed on to the surface of the hydrating cement, forming a hydration “sheath”, reduces the antiparticle separated from one another. The presence of water reducing admixture in a fresh concrete results in:
- a reduction of the interfacial tension.
- an increase in the electro kinetic potentials and
- protection sheath of water dipoles around each particle i.e. mobility of fresh mix becomes greater, partly because of reduction in inter-particle forces and partly because of water freed from the restraining influence of the highly flocculated system which is now available to lubricate the mixture. Hence less water is required to achieve given consistency.
Why Water Reducing Admixtures are used?a) Concrete having greater workability be made without the need for more water and so strength losses are not encountered b) By maintaining some workability, but at a lower water content, concrete strengths may be increased without the need for further cement addition c) While maintaining the same w/c ratio and workability concrete can be made to a given strength as in the reference concrete at lower cement content.
Effect on durabilityThe straight addition of admixtures of this type does not came any increase in permeability and indeed where the admixture is used to reduce the w/c, then permeability is considerably reduced.
Effect on shrinkageAdmixture of this type when used as workability aids on water reducers do not adversely effect the shrinkage.
Effect on creepMaterials of this type of admixture have no deleterious effect on the creep of concrete.
Detrimental effecta) While using water reducing agent. Care must be taken in controlling the air content in the mix. Most water-reducing agent entrain air due to their surfactant properties. b) At high dosages of lignosulphonate material, retardation of the mix occurs.
Applications of Water Reducing Concrete AdmixturesThe application of the type of admixtures are as follows — a) When concrete pours are restricted due to either congested reinforcement or this sections. b) When harsh mixes are experienced such as those produced with aggregates (crushed). Then considerable improvement in the plastic properties of concrete can be obtained. c) When required strengths are difficult to obtain within specified maximum cement content and where early lifting strengths are required. d) By addition of this admixture in concrete cement economics of about 10% can be obtained.
4. Retarding Concrete AdmixturesThe function of retarding concrete admixture is to delay or extend the setting time of cement paste in concrete. These are helpful for concrete that has to be transported to long distance in transit mixers and helpful in placing the concrete at high temperatures, specially used as grouting admixture and water reducers results in increase of strength and durability.
Chemical type for Retarding Concrete Admixturea) Unrefined lignosulphonates containing sugar, which of course the component responsible for retardation. b) Hydroxyl carboxylic acid and their salts c) Carbohydrates including sugar d) Soluble zinc e) Soluble borates etc.
Mode of actionIt is thought that retarding admixtures are absorbed on to the C3A phase in cement forming a film around the cement grains and presenting or reducing the reaction with water. After a while thus film breaks down and normal hydration proceeds. This a simple mixture and there is a reason to believe that retards also interact with C3S since retardation can be extended to a period of many days.
Why Retarding Concrete Admixtures are used?To delay in the setting time of concrete without adversely effecting the subsequent strength development.
Advantage of Retarding Concrete Admixturea) The hydroxyl carboxylic acid type admixture normally produces concrete having a slightly lower aim content them that of a control mix. b) Materials of this class (lignosulphonate containing sugar and derivatives of hydroxyl carboxylic acid) in some cases have a much higher dispersing effect and hence water reducing capacity. c) Durability increases.
Detrimental effecta) When lignosulphonate based material used, then the air content might be 0.2 to 0.3% higher unless materials of the tributyle phosphate type are added. b) As the water content increases, so there is a tendency for drying shrinkage.
Applications of Retarding Concrete AdmixtureRetarding admixtures are used a) Where long transportation of ready mixed concrete is required then premature setting can be usefully avoided by this type admixture. b) When concrete is being placed or transported under conditions of high ambient temperature. c) In case of large concrete pours d) Concrete construction involving sliding formwork
5. Super Plasticizers or High Range Water-Reducing Admixtures in ConcreteThese are the second generation admixture and also called as Superplasticizers. These are synthetic chemical products made from organic sulphonates of type RSO3, where R is complex organic group of higher molecular weight produced under carefully controlled condition.
The commonly used superplasticizer are as follows:i) Sulphonated melamine formaldehyde condensate (S M F C) ii) ii) Sulphonated napthalene formaldehyde condensate (S N F C) iii) iii) Modified ligno-sulphonates and other sulphonic esters, acids etc.,
Chemical typea) formaldehyde derivatives such as melamine formaldehyde and napthalene sulphonate formaldehyde.
Mode of action of Super Plasticizer AdmixturesThis admixture acts as the same way as that of a water reducing admixture acts. It disperses the cement agglomerates when cement is suspended in water and adsorbed on to the surface of cement, causing them mutually repulsive as a result of the anionic nature of super plasticizers.
Why Super Plasticizer Admixtures are used?a) At a given w/c ratio, this admixture increases the workability, typically by raising the slump from 75 mm to 200 mm. b) The second use of this admixtures is in the production of concrete of normal workability but with an extreme high strength (super plasticizer can reduce the water content for a given workability by 25 – 35 percent compared with half that value in the case of conventional water reducing admixtures).
Advantages of Super Plasticizer Admixturesa) The concrete using this admixture can be placed with little or no compaction and is not subject to excessive bleeding or segregation. b) They can be used as high dosages became they do not markedly change the surface tension of water. c) It does not significantly affect the setting of concrete except that when used the cements having a very low C3A content. d) They do not influence shrinkage, creep modulus of elasticity or resistance to freeing to thawing.
DisadvantageThe only real disadvantage of superplasticizer is their relatively high cost.
Applications of Super Plasticizer Admixturesa) In very heavily reinforced sections, in inaccessible areas in floor or road slabs. b) Where very rapid placing is desired.
6. Mineral Admixtures for ConcreteMineral admixtures are finely divided materials which are added to the concrete in relatively large amounts, usually of the order of 20 to 100 percent by weight of Portland cement.
Source of Mineral Admixturesa) Raw or calcined natural minerals b) Industrial by products
Reasons for using mineral admixturesa) In recent years’ considerable efforts have been made by the cement industry world wide to reduce energy consumption in the manufacture of Portland cement. Therefore, a partial replacement of Portland cement by mineral admixtures which can be of the order of 50 – 60% by weight of total cementitious material, represents considerable energy savings. b) The ability of cement and concrete industries to consume mithions of tons of industrial byproducts containing toxic metal would qualify these industries to be classified as environmentally friendly. c) Since natural Pozzolana and industrial by products are generally available substantially lower costs than Portland cement, the exploitation of the Pozzolanic and cementitious properties of mineral admixtures are used as a partial replacement of cement can lead to a considerable economic benefit. d) Possible technological benefits from the use of mineral admixtures in concrete include entrancement of impermeability and chemical durability, improved resistance to thermal cracking and increase in ultimate strength.
Classification of Mineral AdmixtureMineral admixtures may be classified as follows — a) Pozzolanic — Siliceon or siliceons and admixtures material which itself possesses little or no cementitious value but is the presence of moisture chemically react with CalOH2 at ordinary temperature to form compounds possessing cementitious properties. b) Pozzolanic & Cementitious — The materials which have some cementitious properties in itself. ASIM specification C618 recognizes the following three classes of mineral admixtures. a) Class N — Raw or calcined natural pozzolanic such as diatomaceous earths, clay and shales, tuffs and volcanic ashes. b) Class F — Fly ash produced from burning anthracite or bituminous coal. c) Class C — Ash normally produced from lignite or sub-bituminous coal which may contain analytical CaO higher than 10%.
7. Silica Fume as Concrete AdmixtureAlthough the use of silica fume (SF) in concrete has increased significantly in the past few years, its beneficial properties were not well realized until comprehensive research was undertaken in the late 70’s and early 80’s at the Norwegian Ins. of technology to study the influence of SF on concrete properties.
Production of Silica FumeSilicon, ferrosilicon or other alloys are produced in so-called “submerged are electric furnaces”. There are two types of electric furnaces one is with heat recovery system and the other is without heat recovery system.
Types of Alloys Produced in Submerged Arc Electric Furnacesa) Ferrosilicon of various Si contents - FeSi – 50% with a 43 to 50% Si content - FeSi – 75% with a 72 to 78% Si content - FeSi – 90% with a 87 to 96% Si content b) Calcium silicon c) Ferrochromium Silicon d) Silicomanganese
Specific Gravity and Specific Surface Area of SFThe specific gravity of SF is generally equal to that of amorphous silica which is about 2.20. However, depending on its chemical composition, the specific gravity of SF particle can be as high as 2.40 and 2.55, as in the case of FeGSi. The specific surface area of SF is measured by nitrogen absorption is given below.
|SF||Calculated Surface Area (m2/kg)||Measured by Nitrogen Adsorption||Mean Diameter (mm)|
|FeSi – 50%||15000||-||0.21|
|FeSi – 75%||13000||15000||0.26|