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Properties of RPC:
The mixture design of Reactive Powder Concrete primarily involves the creation of a dense granular skeleton. Optimization of the granular mixture can be achieved by the use of packing models.|
Property of RPC |
Description |
Recommended value |
Type of failure eliminated |
|
Reduction in aggregate size |
Coarse aggregate are replace by fine sand, with a reduction in the size of the coarse aggregate by a factor of about 50. |
Maximum size of fine sand is 600 µm |
Mechanical, chemical & thermo- mechanical |
|
Enhanced mechanical properties |
Improved mechanical properties of the paste by the addition of silica fume |
Young’s modulus values in 50-75 Gpa range |
Distribution on the mechanical stress field |
|
Reduction in aggregate to matrix ratio |
Limitation of sand content |
Volume of the paste is at least 20 % voids index of non-compacted sand |
By any external source (for example formwork). |
Mechanical Performance and Durability of RPC:
The Reactive Powder Concrete family includes two types of concrete, designated RPC 200 and RPC 800, which offers interesting implicational possibilities in different areas. Mechanical for the two types of RPC are given in the table. The high flexural strength of RPC is due to addition steel fibres. Comparison of RPC 200 Mpa and RPC 800 Mpa:|
Property |
RPC 200 Mpa |
RPC 800 Mpa |
|
Pre-setting pressurization, Mpa |
None |
50 |
|
Compressive strength (using quartz sand), Mpa |
170 to 230 |
490 to 680 |
|
Compressive strength (using steel aggregate), Mpa |
- |
650 to 810 |
|
Flexural strength, Mpa |
30 to 60 |
45 to 141 |
|
Property |
HPC (80 Mpa ) |
RPC 200 Mpa |
|
Compressive strength, Mpa |
80 |
200 |
|
Flexural strength, Mpa |
7 |
40 |
|
Modulus of elasticity, Gpa |
40 |
60 |
|
Fracture toughness, J/m2 |
<103 |
30x103 |
Laboratory investigations of Materials used in RPC:
The materials used for the laboratory study, there is specification and properties have been presented in the table. Materials used in the study and their properties:|
Sl.no |
Sample |
Specific gravity |
Particle size range |
|
1. |
Cement, OPC, 53-grade |
3.15 |
31 µm – 7.5 µm |
|
2. |
Micro silica |
2.2 |
5.3 µm – 1.8 µm |
|
3. |
Quartz powder |
2.7 |
5.3 µm – 1.3 µm |
|
4. |
Standard sand, grade-1 |
2.65 |
0.6mm – 0.3 mm |
|
5. |
Steel fibres (30 mm) |
7.1 |
Length: 30 mm and diameter:0.4 mm |
|
6. |
River sand |
2.61 |
2.36 mm – 0.15 mm |
Mixture design of RPC and HPC:
The process of mixture selection of Reactive Powder Concrete and High Performance Concrete is given below. Considerable numbers of trial mixtures were prepared to obtain good RPC and HPC mixture proportions. MIXTURE PROPORTIONS OF RPC AND HPC:|
Material |
Mixture proportions |
|
|
|
RPC – F |
HPC – F |
|
Cement |
1.00 |
1.00 |
|
Silica fume |
0.25 |
0.12 |
|
Quartz powder |
0.31 |
- |
|
Standard sand grade 1 |
1.09 |
- |
|
River sand |
0.20 |
- |
|
30 mm steel fibers |
0.03 |
0.023 |
|
Admixture (polyacrylate based) |
|
|
|
Water |
0.4 |
0.4 |
- Fresh concrete properties.
- Compressive strength
- Flexural strength
- Water absorption
The maximum compressive strength of RPC obtained from this study is as 200Mpa, while the maximum strength obtained for HPC is 75Mpa. The incorporation of fibres and use of heat curing was seen to enhance the compressive strength of RPC by 30 to 50%. The incorporation of fibres did not affect the compressive strength of HPC significantly.
Flexural strength of RPC:
Plain RPC was found to possess marginally higher flexural strength than HPC. Table clearly explains the variation in flexural strength of RPC and HPC with the addition of steel fibers. Here the increase of flexural strength of RPC with the addition of fibers is higher than that of HPC.
As per literature, RPC 200should have an approximate flexural strength of 40 Mpa. The reason for low flexural strength obtained in the study could be that the fibers used (30mm) were long and their diameter was relatively higher. Fibre reinforced RPC (with appropriate fibres) has the potential to be used in structures without any additional steel reinforcement. This cost reduction in reinforcement can compensate the increase in cost by the elimination of coarse aggregates in RPC to some extent.
Flexural Strength at 28 days, Mpa
|
RPC |
RPC –F |
HPC |
HPC – F |
|
NC |
NC |
NC |
NC |
|
11 |
18 |
8 |
10 |