Register Now

Login

Lost Password

Lost your password? Please enter your email address. You will receive a link and will create a new password via email.

Add question

You must login to ask question.

Login

Register Now

Types of Concrete Vibrators for Compaction

Different types of concrete vibrators are used in concrete compaction for different construction and structural requirements. Since concrete contains particles of different sizes, the most effective compaction of concrete can be achieved by using vibrators with different speeds of vibration.

Poly-frequency concrete vibrators used for compacting concrete of stiff consistency are being developed. The vibrators for compacting concrete are manufactured with frequencies of vibration from 2800 to 15000 rpm.

Types of Concrete Vibrators

  1. Immersion or needle vibrator
  2. Extended or shutter vibrator
  3. Surface Vibrator
  4. Vibrating table

1. Immersion or Needle Vibrators

Immersion or needle concrete vibrators

Immersion or Needle Vibrators are most commonly used vibrator for concrete. It consists of a steel tube (with one end closed and rounded) having an eccentric vibrating element inside it. This steel tube called poker is connected to an electric motor or a diesel engine through a flexible tube. They are available in size varying from 40 to 100 mm diameter. The diameter of the poker is decided from the consideration of the spacing between the reinforcing bars in the form-work.

The frequency of vibration varies up to 15000 rpm. However a range between 3000 to 6000 rpm is suggested as a desirable minimum with an acceleration of 4g to 10g.

The normal radius of action of an immersion vibrator is 0.50 to 1.0m. However, it would be preferable to immerse the vibrator into concrete at intervals of not more than 600mm or 8 to 10 times the diameter of the poker.

The period of vibration required may be of the order of 30 seconds to 2 minute. The concrete should be placed in layers not more than 600mm high.

2. External or Shutter Vibrators

External or Shutter Concrete Vibrator

These vibrators are clamped rigidly to the form work at the pre-determined points so that the form and concrete are vibrated. They consume more power for a given compaction effect than internal vibrators.

These vibrators can compact upto 450mm from the face but have to be moved from one place to another as concrete progresses. These vibrators operate at a frequency of 3000 to 9000 rpm at an acceleration of 4g.

The external vibrators are more often used for pre-casting of thin in-situ sections of such shape and thickness as can not be compacted by internal vibrators.

3. Surface Vibrators for Concrete

Surface concrete vibrator

These are placed directly on the concrete mass. These best suited for compaction of shallow elements and should not be used when the depth of concrete to be vibrated is more than 250 mm.

Very dry mixes can be most effectively compacted with surface vibrators. The surface vibrators commonly used are pan vibrators and vibrating screeds. The main application of this type of vibrator is in the compaction of small slabs, not exceeding 150 mm in thickness, and patching and repair work of pavement slabs. The operating frequency is about 4000 rpm at an acceleration of 4g to 9g.

4. Concrete Vibrating Table

Vibrating table for concrete compaction

The vibrating table consists of a rigidly built steel platform mounted on flexible springs and is driven by an electric motor. The normal frequency of vibration is 4000 rpm at an acceleration of 4g to 7g. The vibrating tables are very efficient in compacting stiff and harsh concrete mixes required for manufacture of precast elements in the factories and test specimens in laboratories.

Read More:

L Box Test on Self Compacting Concrete for Workability

Materials for Self-Compacting Concrete

U Box Test on Self Compacting Concrete for Filling Ability of Concrete

Methods of Testing Self Compacting Concrete Workability

About Gopal Mishra

Gopal Mishra is a Civil Engineer from NIT Calicut and has more than 9 years of experience in Civil Engineering and Construction. He is the founder of The Constructor.

Follow Me

Comments ( 17 )

  1. It depends on the size and depth of the starter.
    Generally for starter below 100mm and C/S area upto 0.36Sqm is not required mechanical vibrators.
    As per the IS 2505 : 1992, recommending length of needle itself starts from 300mm.

  2. what type of vibrator used For compacting large section of mass concrete in structures?

  3. best for reading but you have to widen the topic by selecting good note whis essiential for students

  4. helped me a lot.
    thanks

  5. best……. for reading purpose..

  6. Good subject, hope to use these types in my country (Kurdistan).

  7. thanks for this information.

  8. Abraham Steele-dadzie
    Dec 27, 2012 at 18:33

    good work. keep it up.

  9. can we use external or shutter vibrators in pavements or which kind of vibrators we shoul use in pavements

    • Screed Vibrators
      During the process of pouring the concrete, a flat board needs to be pulled across the top to smooth out the surface of the concrete. One tool very popular among paving crews because of the large amounts of concrete poured at one time, is the screed vibrators. This machine lays across the forms and is moved either mechanically or manually over the surface of the concrete. While it is moving, the machine vibrates, taking all the air pockets out of the concrete and creating a very smooth surface. By using this machine, more concrete can be poured in less time with significantly less finishing work.

  10. pleas contact me

Leave a reply