Repair/Protection Guide

MAINTENANCE OF CONCRETE STRUCTURES

Maintenance of Concrete Structures: Modern concrete is a very durable construction material and, if properly proportioned and placed, will give very long service under normal conditions. Many concrete structures, however, were constructed using early concrete technology, and they have already provided well over 50 years of service under harsh conditions. Such concrete must be inspected(…)

REPAIR OF POST CONCRETING DEFECTS IN STRUCTURES

The four essential features of a successful repair are: 1. Expediency: The longer the repair is left, the more work has to be done, and the less likely that the repair will blend in. 2. Cleanliness: when repairing concrete, care must be taken to remove any dirt or dust that will prevent the repair concrete(…)

GROUTING PROCEDURE FOR CRACKS IN CONCRETE

Procedure for cement grouting of cracks in concrete structures: Holes  are  drilled  in  structure  along  cracks  and  in  an  around  hollow spots.  If  there  are  several  cracks,  holes  can  be  drilled  in  a staggered  manner  at  500  to  750mm  spacing  in  both  directions covering  adequately  the  area  proposed  to  be  grouted.  Holes spacing  can  be (…)

CEMENT GROUTING FOR CRACKS IN CONCRETE AND MASONRY

Cement Grouting in cracks in concrete and masonry: Wide  cracks,  particularly  in  mass  concrete  abutments / piers  and  masonry substructures  can be  repaired  by  filling  with  portland  cement  grout.  This method  is  effective  in  sealing  the  crack  in  concrete,  but  it  will  not structurally  bond  cracked  sections.  Applications of cement grouting: i)  When cracks are(…)

REPAIR OF ACTIVE CRACKS IN CONCRETE

Methods of Repairing Active Cracks in concrete structures: 1.  Drilling and Plugging through Crack: One  of  the  approximate  methods  would  be  to  drill  holes  normal  to  cracks,  fill them  with  a  suitable  epoxy  or  epoxy-mortar  formulation  and  then  place reinforcement  bars  (of  predetermined  sizes  and  lengths)  in  them  to  stitch across  the  cracks.  The  bars (…)

REPAIR OF DORMANT CRACKS IN CONCRETE

Following are the Methods of Repair for Dormant Cracks in Concrete: 1. Sealing of Cracks: Sealing  of  cracks  as  stand  alone  repair  should  be  used  in  conditions where  structural  repair  is  not  necessary.  Isolated  cracks  whether extending through the concrete section or partially into it, should be sealed at  the  concrete  surfaces.    For  this  a (…)

NEED AND TYPES OF INSPECTION OF CONCRETE STRUCTURES

NEED FOR INSPECTION OF CONCRETE STRUCTURES: Inspection  is  the  first  step  towards  any  maintenance  programme. The purpose of structural inspection can be classified as under: i)  To  provide  assurance  that  the  concrete structure is  structurally  safe  and fit for  it’s designed use. ii)  To  identify  actual  and  potential  sources  of   trouble  at  the earliest possible(…)

RETROFITTING OF RCC STRUCTURAL MEMBERS

Retrofitting of RCC structural members is necessary to prevent further distress in concrete. The retrofitting of RCC members should start with investigation and diagnosis of cracks and then by applying suitable retrofitting measures. Following are the steps involved in this process: 1. Investigation and diagnosis of cracks: (i) After the appearance of cracks in RCC(…)